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Electric Bike

E-Bike Riding

Walkaround

Close-Up on Belt Reductions

E-Bike Non-Drive Side

Non-Drive Side

Testing Max Speed and Freewheeling Cranks

Overview

Converted a standard bicycle to a 5.3kW mid-drive electric bicycle.

CAD

Assembly & Testing

Assortment of e-bike parts

Assortment of custom parts.

Most parts were laser cut and bent from 5052 Aluminum, which was also powder coated.

Some parts were CNCed from Carbon Fiber sheets or laser cut from Stainless Steel.

The e-bike mid-build.

I had just mounted the motors, and was mocking up the first stage of belt reduction.

E-bike mid-build progress
Configuring VESC for e-bike

Configuring the throttle through VESC tool.